Edge banding machine NikMann-RTF series

WORKING UNITS

Edgebanders NikMann-RTF	Functions
# Pre-milling unit with 2 separate cutters for perfect finish on a panel surface.
# Infrared light to pre heat the panel in a winter.
# Exchangeable Teflon glue tank with electronic regulation of the glue temperature and automatic lowering the temperature of the glue at recess.
# Heavy duty guillotine for preliminary cutting of thick PVC /ABS /Veneer edges with 3 big positive pressure rollers.
# End trim saws on NikMann edgebanding machines have two motors.
# Top and bottom trimmers with vertical and horizontal adjustment equipped with Nesting Kit for hinge holes.
# Corner rounding unit
# Set of round scrapers equipped with Nesting Kit for hinge holes.
# Set of glue scrapers equipped with Nesting Kit for hinge holes..
# Set of buffing wheels to polish and clean the tape

 

Call Us: 1300 4 FORZA

SPECIFICATIONS

Model	NikMann-RTF
Panel Length	≥100 mm
Panel Width:	≥100 mm
Panel Thickness:	8~60 mm
Edge Thickness:	0.4~3 mm
Feeding Speed:	10 m/min
Power:	6.0 kw
Compressed Air Pressure:	6.5 Bar
Average Air Consumption:	150 l/min
Overall Dimensions:	4200×1220×1470 mm
Weight:	1180 kg
Return Conveyor:	Optional
Dust Extractor:	Optional
Ducting pipes:	Optional
For Price	Call 1300 436 792

KEY FEATURES

# Two full safety doors with large windows and internal lights;
# Convenient digital screen;
# Manual change set-up from 0.4mm,1mm, 2mm edge thickness with digital indicators;
# Exchangeable Teflon glue tank with electronic regulation of the glue temperature;
# Hinge hole kit for top trimer, round and glue scrapers;
# Multiple dust exhausts for efficient extraction;
# 3 x independent pressure rollers;
# Diamond tipped cutterheads twin spindle pre-milling station, 45 mm high;
# High precision linear bearings on cut-off saws;
# Efficient inverter-controlled motors on saws and trimmers;
# High precision ‘THK’ slide ways on cut-off saws;
# Efficient high frequency direct drive motors on saws and trimmers;
# 1500rpm motors on buffing wheels to prevent scorching;
# Heavy weight machine;

# All Spare Parts for NikMann edgebanding machines are available in Melbourne office.

CONTROL PANEL

# NikMann edgebanders are equipped with UNITRONICS electronic control panel, complete with PLC to carry out quickly and easy execution.

# The UNITRONICS panel controls the emergency circuit, pneumatic and set-up positioning of the operating groups, glue pot temperature and the automatic start-up of the motors.

# Also controls the 1st and 2nd pass - corner rounding function, actual motor position, sensors, infrared light and many more.

PRE-HEATING

# To pre-heat the panels before the glue application. It improves the gluing quality in case of low environmental temperatures. Electronic timed activation through the line control.

PRE-MILLING UNIT

# It is positioned before the gluing unit to trim the panel edge and therefore obtain a perfect uniform surface. It is equipped with 2 high frequency motors.

# The motor operation is timed to prevent chipping on the panel, and the height adjustment to allow the correct tool positioning on the panel.

# The unit carries out the milling of the panel edge with a variable removal by adjusting the infeed fence position. The infeed fence is fitted with a digital servo motor system which automatically sets the fence position according to the program selected on the controller.

# The unit is complete with 2 diamond tools.

GLUEING UNIT, LOADING AND PRESSURE OF EDGE

# NikMann edgebanders are equipped with a Teflon, Quick heating glue pot for hot melted glue.

# Rapid release system for fast glue pot removal.

# Manual exclusion from the working line to enable set up runs or processing without glue application. Teflon-coated glue pot.

# Checking of temperature on the spreading roller and on the main glue pot. Automatic lowering of the temperature to avoid over heating of the glue.

# Spreading roller with device for adjustment of the quantity of glue.

# Automatic strip feeding material in rolls. Heavy duty guillotine for cutting of coiled edges up to 3 mm.

# Coil-holder plate of large diameter 600mm. Pressure rollers with independent spring adjustment and are automatically positioned by the control to the dimension set in the program.

# Powered, fractioned first pressure roller with large dimensions and timed intervention.

# The second & third idle rollers which are tilted, one at the top and one at the bottom with timed intervention to ensure maximum pressure on the top and bottom edge.

END CUTTING UNIT

# Two high frequency /12,000 rpm/ independent motors to cut the front and rear edges.

# High precision and heavy-duty end cutting unit with the movement of the two motors on prismatic guide ways with preloaded recirculating ball bearings.

# Each operating motor is equipped with copying device for an accurate positioning of blades in relation to the cutting point.

# The motor operation is timed to prevent chipping on the panel, and the height adjustment to allow the correct tool positioning on the panel.

# The saws can also be tilted to 15 degrees if a bevel trim is required.

# The end saws are mounted on a super strong cast base and run on the same high precision THK guide for perfect alignment.

FINE TRIMMING UNIT

# Two high frequency motors for trimming and rounding of the edges.

# Vertical copying device with large rotating disc and hinge hole kit on a top motor.

# Front copying device with 2 rotating bearings.

# All the copying disks have ground contact surfaces to ensure the high precision of the trimming units.

# Rapid release of motors both electrical and mechanical.

# NikMann RTF edgebanders are equipped with Nesting hinge hole kit.

CORNER ROUNDING UNIT

# The unit will automatic round the applied edge of up to 3 mm PVC or ABS and thin edges applied on straight sides of post/soft formed panels.

# The rounding operation takes place in one single pass and is automatic.

# The corner rounding unit on NikMann RTF edgebander is complete with a high frequency motor and a front and vertical copying device which have ground contact surfaces to ensure the best working precision.

# The unit movements are quick and precise on high precision prismatic guide ways with preloaded recirculating ball bearings.

# This unit is complete with a manual system for quick change between edge tape thickness.

SCRAPING UNITS

# The round scraper unit is mounted on a robust column which is fixed to the base of the machine.

# Vertical copying device with rotating disc and hinge hole kit on a top.

# Front copying devices with rotating bearings.

# Quick manual change set-up for easy positioning of various tapes.

# Exhaust outlets.

# Please note: this unit is nesting compatible.

# All edgebanders Nikmann are equipped with glue scraping units.

# The brushing unit has two motors for the cleaning and polishing of the edges and has horizontal and vertical tilt able motors.

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